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HDRX-068-H2-UL — 6.8 L hydrogen composite cylinder, 350 bar

H2DEV

In development — technical inquiry welcome

The HDRX-068-H2-UL is a 6.8 L Type IV composite hydrogen cylinder rated at 350 bar (5000 psi) built on the MEYER sealed liner — no measurable hydrogen permeation, verified by helium leak detection. It stores approximately 161 g of hydrogen at 350 bar / 15 °C in a 2.3 kg cylinder (6.5% gravimetric efficiency). Designed for fuel-cell UAS and weight-critical hydrogen systems; full-composite construction with no metal-fatigue cap on cycle life.

Part No.VolumePressureØ DiaLengthWeightH₂ / Grav.ApprovalsLifespan
HDRX-068-H2-UL 6.8 L415 cu in 350 bar5,000 psi 158 mm6.22 in 526 mm20.71 in 2.30 kg5.07 lb 161 g · 6.5% H2DEV 20 yr
Safety factor WP = burst ÷ SF · derived ratings are not certified
526 mmØ 158 mm
350 bar · 5,000 psi
Part numberHDRX-068-H2-UL
MetricImperial
Working pressure350 bar5,000 psi
Burst pressure (3 × WP)1050 bar15,000 psi
Water volume6.8 L415 cu in
DiameterØ 158 mmØ 6.22 in
Length526 mm20.71 in
Weight2.30 kg5.07 lb
H₂ capacity (at WP / 15 °C)161 g · 6.5%0.35 lb
Temperature range−40 to +60 °C−40 to +140 °F
ThreadsM18×1.5 · 17E · 25E · 3/4″-16 UNF · 5/8″-18 UNF · M12×1 · others on request
QualificationEN ISO 12245:2022
Service life20 yr
Request quote

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R&D configurations — reduced safety factor

Catalog ratings use a burst safety factor of 3.0 (burst = 3 × working pressure). For R&D, space and qualification-by-project programs, the same structure can be operated at a customer-selected safety factor: the burst pressure of 1050 bar is fixed by the structure, and the working pressure is derived as WP = burst ÷ SF. Derived ratings are engineering references — CE/π certification applies at SF 3.0 only.

Safety factorPart numberWorking pressure (metric)Working pressure (imperial)Rating
SF 3.0 HDRX-068-H2-UL 350 bar 5,000 psi Catalog — certified rating
SF 2.50 HDRX-068-H2-UL-SF2.5 420 bar 6,000 psi Engineering configuration — not certified
SF 2.25 HDRX-068-H2-UL-SF2.25 466.7 bar 6,650 psi Engineering configuration — not certified
SF 2.0 HDRX-068-H2-UL-SF2 525 bar 7,500 psi Engineering configuration — not certified

Click a configuration to select it — the drawing caption, specification and the request buttons above will reference that exact configuration.

Any factor from 1.5 to 10 can be configured in the catalog R&D view — quotes carry the -SF suffix automatically.

Other configurations of the HDRX-068

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Frequently asked questions

How much hydrogen does the HDRX-068-H2-UL store?
Approximately 161 g of hydrogen at 350 bar working pressure and 15 °C, a gravimetric efficiency of 6.5%.
Does the HDRX-068-H2-UL lose hydrogen through the liner?
No measurable hydrogen permeation was found in qualification, verified by helium leak detection — the MEYER sealed liner closes the permeation path that standard polymer liners have.
What certification does the HDRX-068-H2-UL carry?
Hydrogen models are CE marked (this model is in development — certification on completion of qualification). Burst pressure is 3× working pressure.
Can the HDRX-068-H2-UL be ordered at a lower safety factor than 3.0?
Yes. Catalog ratings use a burst safety factor of 3.0; for R&D and qualification-by-project programs the same structure is quoted at customer-selected safety factors (e.g. SF 2.5, SF 2.25, SF 2.0) with the working pressure derived as burst ÷ SF — ordered as HDRX-068-H2-UL-SF2.5 and so on. Derived ratings are engineering configurations, not certified ratings.