HDRX-R Series

Two-Stage Hydrogen Regulator for Fuel-Cell UAVs

Stable hydrogen delivery from 350–500 bar storage, configured to your fuel cell’s required inlet pressure and peak flow.

350–500 barSupply pressure classes
0.2–10 bargConfigured outlet range
Two-stagePressure regulation
~245 gTarget regulator mass
M18 × 1.5Direct cylinder interface

Send us your fuel-cell model or datasheet. Our engineering team will propose the correct outlet pressure, flow configuration, interfaces, price and lead time.

Shipping today: original HDRX‑R450 450‑bar drone regulator line · configured platform: quotations open · qualification units planned 2027 Q2
MEYER HDRX-R two-stage hydrogen regulator for fuel-cell UAVs — M18 x 1.5 cylinder interface
Ø 65 mm · ~245 g target · M18×1.5 · SS 316
Built forFixed-wing UAVsVTOL aircraftLong-endurance dronesFuel-cell research platformsLightweight mobile power

Configured for fuel cells from manufacturers including Intelligent Energy, H3 Dynamics, Spectronik and Honeywell, and other compact PEM fuel-cell systems. Manufacturer names identify compatibility targets from public datasheets — no affiliation or endorsement implied.

What regulator does a hydrogen fuel-cell drone need?

A two-stage pressure regulator matched to the fuel cell’s inlet window (typically 0.2–1 barg) and peak flow, rated for the cylinder’s 350–500 bar supply. Single-stage units drift as the cylinder empties; a two-stage design reduces pressure in two steps, so the second stage works from a near-constant intermediate pressure and the outlet barely notices the cylinder emptying. MEYER configures the HDRX-R to the exact stack, verified to the ordered outlet and flow before shipment — request a configured quotation.

A fuel cell does not simply need lower pressure — it needs stable pressure throughout the flight

A high-pressure hydrogen cylinder can begin a mission at 350–500 bar and finish at a small fraction of that. At the same time, hydrogen demand changes through take-off, climb, cruise and power transients. The regulator must hold the fuel-cell inlet inside its permitted window despite falling cylinder pressure, changing hydrogen flow, temperature variation and rapid load changes — which is why the HDRX-R uses a two-stage architecture: the second stage works from a near-constant intermediate pressure, so the outlet barely notices the cylinder emptying.

Swipe sideways for the full schematic →

SUPPLY 350 bar 5,000 psi 2-STAGE · SS316 OUTLET ±0.1 bar 0.9 barg 15 SLPM FUEL-CELL STACK example: IE-SOAR 800W window
The regulator is not selected by cylinder pressure alone. It must be matched to the fuel cell’s inlet-pressure window, nominal and peak hydrogen flow, minimum cylinder pressure, operating temperature, connection requirements and transient response — which is why every HDRX-R is configured, not picked from a shelf.

One regulator platform, configured for your fuel cell

The HDRX-R is built around a configurable regulator platform: the pressure class, outlet setpoint, flow capacity and interfaces are defined for your specific fuel-cell system. You do not select from a generic industrial list — MEYER reviews the application and issues a controlled regulator configuration with its own part number.

Stable two-stage regulation

Designed to limit outlet-pressure variation as cylinder pressure falls during operation — held to ±0.1 bar of setpoint as standard.

Fuel-cell-specific configuration

Outlet pressure and flow capacity are selected against the actual fuel-cell requirements, from its current manufacturer datasheet.

Lightweight direct mounting

Designed for direct installation on MEYER and other M18 × 1.5 cylinder interfaces — no high-pressure interstage plumbing.

High-pressure hydrogen compatibility

Wetted materials and sealing components selected for compatibility with high-pressure gaseous hydrogen service.

Technical specifications

ParameterHDRX-R specificationStatus
GasGaseous hydrogen · helium and other media on reviewConfigurable
Supply pressure350 / 400 / 450 / 500 bar classesConfigurable
Outlet pressure0.2 – 10 barg, set at order · held to ±0.1 barConfigurable
Regulation architectureTwo-stageDesign fixed
FlowConfigured to nominal and peak stack demand (SLPM)Configurable
MassApprox. 245 gDesign target
EnvelopeØ 65 mmDesign target
Cylinder connectionM18 × 1.5 · 17E, 25E, 3/4″-16 UNF, 5/8″-18 UNF, M12×1 optionsStandard
Outlet connectionM8 × 1.25 · customer-selected interfaces on requestConfigurable
Wetted body material316 / 316L stainless steelDesign fixed
MountingDirect cylinder mount · remote mounting on reviewConfigurable
DocumentationConfiguration record (PDF), series datasheetStandard

Legend: Configurable set per order · Design fixed platform architecture · Design target pre-production value, confirmed at qualification · Standard included. Final specification depends on outlet pressure, flow, temperature and interface configuration — MEYER issues a controlled specification for each quoted regulator.

Configure the regulator for your fuel cell

Select your fuel-cell system — or state your own numbers. MEYER reviews the pressure and flow requirements before issuing a quotation; compatibility is confirmed by engineering review, not by the form.

Flight hardware configurator
Build your regulator in five decisions.

Gas service · fuel cell (16 fitted stacks or your own numbers) · supply pressure · an 8-port map with COPV boss threads up to space-grade AS5202 / MS33649 · mounting with target mass from 125 g. The configurator compiles your part number and configuration record live; submitting requests a configured quotation — engineering reply within 2 business days, no payment. Your configuration record arrives as a PDF together with the series datasheet.

MEYER HDRX-R two-stage hydrogen regulator — M18 x 1.5 cylinder interface, SS 316
Ø 65 mm · ~245 g target · M18×1.5 · SS 316

Typical fuel-cell configurations

Browse allFitted configurations by fuel cellInlet figures per manufacturer datasheets — verified July 2026 · outlet held to ±0.1 bar · rows open the configurator

Swipe sideways for the full table →

Fuel cellPowerH₂ inlet (datasheet)Fitted flowYour regulator
IE-SOAR 650W (legacy) Intelligent Energy650 W0.5 ± 0.25 bar10 SLPM fitted, sizedHDRX-R350…Fit to my FC →
IE-SOAR 800W Gen2 Intelligent Energy800 W0.9 ± 0.1 bar.g15 SLPM fitted, sizedHDRX-R350…Fit to my FC →
IE-SOAR 1.2kW (legacy) Intelligent Energy1.2 kW0.5 ± 0.25 bar18 SLPM fitted, sizedHDRX-R350…Fit to my FC →
IE-SOAR 2.4kW Intelligent Energy2.4 kW0.9 ± 0.1 bar.g50 SLPM fitted, datasheet peakHDRX-R350…Fit to my FC →
Aerostak A-250 H3 Dynamics / HES250 W0.6 – 0.8 bar5 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Aerostak A-500 H3 Dynamics / HES500 W0.6 – 0.8 bar8 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Aerostak A-800 H3 Dynamics / HES800 W0.6 – 0.8 bar12 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Aerostak A-1000 H3 Dynamics / HES1 kW0.6 – 0.8 bar17 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Aerostak A-1500 H3 Dynamics / HES1.5 kW0.6 – 0.8 bar26 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Aerostak A-2000 H3 Dynamics / HES2 kW0.6 – 0.8 bar30 SLPM fitted, sizedHDRX-R350…Fit to my FC →
Protium-300 Spectronik300 W0.4 – 0.7 bar5 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Protium-1000 Spectronik1 kW0.7 bar (10 psig)16 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Protium-2500 Spectronik2.5 kW0.7 bar (10 psig)40 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
Protium-3000 Spectronik3 kW0.7 bar (10 psig)48 SLPM fitted, datasheetHDRX-R350…Fit to my FC →
600U / 600U-HV Honeywell600 W12 – 18 psi (≈0.8–1.2 barg)10 SLPM fitted, sizedHDRX-R350…Fit to my FC →
1200U Honeywell1.2 kW12 – 18 psi (≈0.8–1.2 barg)19 SLPM fitted, sizedHDRX-R350…Fit to my FC →

Bundled fuel-cell regulators typically stop at 350 bar supply and ≤1 barg outlet — the HDRX-R series covers 350–500 bar supply and 0.2–10 barg outlet, set to order and held to ±0.1 bar as standard. Inlet figures quoted from the manufacturers' public datasheets; trademarks belong to their respective owners — no affiliation or endorsement implied; verify against your fuel cell's manual revision. Fuel cell not listed? Choose “custom” in the configurator above or tell us.

Engineering files

Datasheet lands in your inbox within a minute.

One supplier for hydrogen storage and pressure delivery

MEYER supplies the regulator alone or as part of a matched COPV + regulator system. Sourcing storage and regulation from one supplier removes interface uncertainty and simplifies pressure-class selection, cylinder-valve compatibility, mounting design, system mass estimation, filling architecture, leak testing, documentation — and supplier responsibility.

Regulator only

For programmes with an existing approved hydrogen cylinder. Configured regulator, controlled specification and installation instructions.

Storage + regulation assembly

Matched MEYER COPV (hydrogen catalog), cylinder interface, HDRX-R regulator, selected ports and fittings, combined system documentation.

Development integration kit

For prototype and research programmes: COPV + regulator, fill adapter, selected connections, operating instructions and engineering support.

Ask for a complete system proposal in the configurator notes, or state it in your quotation request — the configurator's COPV line adds the cylinder to your part-number configuration.

Documentation prepared for engineering integration

Series technical datasheet (REV B, 4 pages)
Regulator configuration record (PDF) — generated with every quotation request
Fitted-configuration data for 16 fuel cells — published on this page
Controlled specification per configured part number — issued with the quotation

Each configured regulator carries a unique part number tied to its approved pressure, flow, connection and testing requirements. Further engineering documentation is scoped per programme at quotation.

HDRX-R programme status

Two-stage platform architectureDefined
Supply-pressure classes (350–500 bar)Defined
Fuel-cell fitted-configuration engineeringActive
Configuration quotationsOpen now
Qualification unitsPlanned 2027 Q2
Series productionFollowing qualification

Qualification units are intended for established fuel-cell developers, UAV OEMs and engineering programmes able to provide structured integration feedback — apply through the configurator, or state your programme in the quotation notes.

Choose the right programme stage

Application review

Fuel-cell datasheet review, preliminary regulator configuration, interface recommendation and budgetary quotation.

Request application review →

Development unit

Configured development regulator with engineering documentation and integration support — for prototype aircraft and laboratory systems.

Request development pricing →

Series programme

Configuration control, qualification planning, production documentation and volume pricing — for UAV OEMs and recurring production.

Discuss series supply →

Pricing is provided after application review.

Choose your supply pressure class

HDRX-R350350 bar hydrogen regulator — the match for every MEYER catalog hydrogen cylinder, from the 0.5 L HDRX-005-H2 to the 40 L HDRX-400-H2. The standard choice for fuel-cell UAS flying today. Browse the 350 bar cylinders
HDRX-R400400 bar hydrogen regulator — headroom for higher-density systems and cylinder configurations operated above catalog pressure under project qualification.
HDRX-R450450 bar hydrogen regulator — the class our original drone regulator was built in: R&D programs running reduced-safety-factor cylinder configurations and 450 bar fill infrastructure.
HDRX-R500500 bar hydrogen regulator — for 500 bar systems and forward-looking platforms: maximum energy density per cylinder volume.

Two-stage vs. single-stage — the engineering background

The two variables that decide whether a stack sees its specified inlet for the whole flight are droop (outlet change with flow) and supply-pressure effect (outlet change as the cylinder empties). The full argument, illustrated:

Single-stage
  • One reduction step, cylinder to outlet
  • Little droop with varying flow
  • Large supply-pressure effect — output drifts upward as the cylinder empties
  • Can leave a low-pressure PEM stack's inlet window mid-flight
Two-stage — every HDRX-R
  • Two reduction steps — the second stage sees a near-constant inlet
  • Some droop, sized in at fitting (flow chosen for your peak demand)
  • Minimal supply-pressure effect — constant delivery from full cylinder to empty
  • No readjustment in service — set, verified, sealed
Delivery pressure over a flight — single-stage vs two-stage FUEL-CELL INLET WINDOW ±0.1 bar 350 bar cylinder pressure during the flight → empty outlet MEYER HDRX-R · holds setpoint single-stage drift leaves the stack’s window as supply falls

Supply-pressure effect, illustrative: a single-stage regulator’s delivery pressure rises as the cylinder empties; two-stage regulation holds the setpoint across the whole flight.

BENCH DEMONSTRATION Single-stage vs two-stage: supply-pressure effect, on camera single-stage drifts two-stage holds PLAY · 2 MIN

Helium and other lightweight gas applications — airships, aerostats, balloon-launch systems — have their own page: helium regulators. The physics in 60 seconds: why two-stage.

Frequently asked questions

Can the regulator be used with any fuel cell?The platform can be configured for different fuel-cell pressure and flow requirements. The fuel-cell datasheet is reviewed before compatibility is confirmed — compatibility is never assumed from form data alone.
Why is two-stage regulation used?Two-stage regulation reduces the effect of changing cylinder pressure and holds a narrower outlet-pressure band throughout operation — the second stage works from a near-constant intermediate pressure.
Can the regulator mount directly on the cylinder?Yes — the standard platform is designed around an M18 × 1.5 cylinder interface (17E, 25E, UNF and M12 options). Remote-mounting configurations can be evaluated per project.
Is the regulator available now?The original HDRX-R450 450-bar drone regulator line is available today. The next-generation configured HDRX-R platform is in its development programme: configuration quotations are open now, and qualification units are planned for 2027 Q2, allocated to programmes able to provide structured integration feedback.
Can MEYER supply the hydrogen cylinder as well?Yes — MEYER proposes matched COPV + regulator systems with controlled interfaces and combined documentation. The configurator's COPV line adds the cylinder to your configuration.
What information is needed for a quotation?At minimum: fuel-cell model or datasheet, maximum cylinder pressure, required outlet-pressure range, nominal and peak flow, and connection requirements. Prototype and annual quantities help us propose the right programme stage.
Can you provide CAD files?CAD files are not published. The series datasheet carries the reference envelope (Ø 65 mm) and interface dimensions needed for integration; programme-specific drawings are scoped at quotation.

Send us your fuel-cell specification

MEYER will propose a regulator configuration matched to your fuel-cell inlet pressure, peak hydrogen flow, cylinder pressure and connection requirements.

You will receive a proposed part number, technical specification, price and estimated lead time after engineering review.

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