Engineering Tools

Calculators & selectors for pressure-system engineers.

Five live tools to help you specify the right COPV and regulator without the back-and-forth of an RFQ. Each one runs in the browser, no sign-up, no email gate. Built on the same engineering data MEYER uses to scope its own production cylinders.

Recommendation engine

COPV Selector

Match working pressure, cycle life, mass sensitivity, permeation tolerance and cost target to one of the five COPV formats — Type I steel, Type II hoop-wrapped, Type III aluminium-lined, Type IV HDPE, Type IV modified PET. Returns a recommendation with reasoning, trade-offs, and a runner-up alternative.
Inputs: pressure, cycles, weight, permeation, cost, temperature, volume
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Mass & performance

COPV Mass Calculator

Estimate cylinder mass from volume, working pressure, and safety factor. Compare Type IV PET (Meyer HDRX) against Type III aluminium and Type I all-metal. See gravimetric efficiency, PV/W performance factor, and burst pressure side by side. Calibrated to a 6.8 L / 1050 bar / 2.0 kg reference.
Inputs: volume, pressure, safety factor, gas, UAV mass coefficient
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Gas-loss rate

Permeation Calculator

Estimate gas loss through Type I–IV cylinder liners. Compare HDPE, modified PET, aluminium, and steel for hydrogen, helium, nitrogen, oxygen, methane, argon, xenon, and CO₂. Outputs monthly and annual loss rate, time to 10% / 50% loss, and a side-by-side bar chart across all five formats.
Inputs: liner type, gas, pressure, temperature, volume
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5-year economics

Cost of Ownership Calculator

Compare the full 5-year cost of running a hydrogen UAV fleet on Type III aluminium versus Type IV PET cylinders. Accounts for unit cost, replacement cycles from cycle-life limits, mass-driven flight-time delta, and revenue per sortie. Honest model — recommends Type III when the math says it.
Inputs: fleet size, sorties / day, sortie revenue, cylinder cost & cycle life
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Pressure decision

H₂ Pressure Tier Calculator

Choose between 350, 500, and 700 bar hydrogen storage for your H₂ mass requirement. Returns cylinder volume, mass, and system penalty for each tier — recommends the right one based on whether your application is mass-constrained, volume-constrained, or balanced. Real-gas H₂ density curves, infrastructure-aware.
Inputs: H₂ mass, mode, reserve %, safety factor, infrastructure availability
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How to use them together

The tools are designed to be used in sequence during early-stage architecture work:

  1. Pressure Tier Calculator first — picks the operating pressure based on H₂ mass, envelope, and infrastructure.
  2. COPV Selector next — at that pressure, which of the five formats fits your cycle life, permeation, and mass profile?
  3. Mass Calculator — estimate cylinder mass at the chosen format and pressure for sizing studies.
  4. Permeation Calculator — verify gas loss is acceptable for your storage duration.
  5. Cost of Ownership Calculator — sanity-check the choice across a 5-year operational horizon.

Three of the five tools also feed directly into the production catalog — once you know the format, pressure, and volume, the catalog row is one click away.

Why these tools exist

Most cylinder vendors hide their engineering behind a sales process. We hate that. The math behind cylinder mass, permeation, and pressure-tier selection is not proprietary — it’s textbook physics calibrated against production data — and engineers should be able to run it themselves before talking to a salesperson.

If the tool says you don’t need a custom MEYER cylinder, it’ll tell you. If it says a stock HDRX cylinder fits, you can order it directly from the catalog. If it says you need something we don’t make, we’ll either build it or refer you to the right partner. Engineering first; commercial conversation second.

Limitations

  • All five calculators give directional figures for engineering trade-off studies. For programme qualification you need measured data on actual cylinders.
  • The mass and pressure-tier models are calibrated against MEYER’s production data — accurate within ±10–15% across the catalog. Other manufacturers’ cylinders may sit slightly higher or lower depending on construction.
  • The TCO model assumes a daily-fill commercial UAV operation — adjust the inputs (or the model assumptions in the article) if your operation is different.
  • The permeation model is calibrated against indicative production-cylinder rates. Liner-specific formulation, dome geometry, and elastomer seals can shift actual permeation by ±30%.

Need a verified estimate?

For a programme-specific spec — including measured permeation data, real cylinder mass to your dimensions, and quotation — request a custom quote. We respond within 3 working days with feasibility, ballpark mass, dimensions, and lead time.

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